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10 Workplace Safety Risks Every Small Business Should Address

Written by BBSI | Aug 14, 2024 5:00:00 PM

10 Workplace Safety Risks Every Small Business Should Address

 

 

Workplace safety risks affect businesses of every size, but small and medium-sized employers often face the greatest challenges due to limited time and resources, and a lack of in-house expertise.

From everyday hazards to compliance-related blind spots, unmanaged risks can quickly lead to injuries, disruptions, and costly claims. This guide breaks down ten of the most impactful workplace safety topics, including:

  • Common physical hazards
  • Training and prevention strategies
  • Process and policy gaps that increase risk

We’ll start with one of the most frequent causes of workplace injuries: slips, trips, and falls.

1. What Causes Slips, Trips, and Falls in the Workplace?

Slips, trips, and falls are one of the most common workplace safety risks across construction, manufacturing, warehousing, and office environments, often resulting from poor housekeeping, inadequate lighting, or missing fall protection.

Relevant Regulation

OSHA regulations (29 CFR 1910.22) require employers to keep workplaces free of known slip and trip hazards.

Common causes include:

  • Wet or uneven floors and surfaces
  • Poor lighting in walkways
  • Clutter
  • Inadequate footwear or missing fall protection

How to reduce the risk:

  • Keep walkways clear, dry, and well-lit
  • Address spills and damaged flooring immediately
  • Use non-slip footwear, guardrails, and fall protection where needed
Beyond physical hazards like falls, many workplaces rely on personal protective equipment to reduce injury risk when hazards cannot be fully eliminated.

2. Why Is Personal Protective Equipment Critical for Workplace Safety?

Personal protective equipment (PPE) is essential for workplace safety when hazards cannot be fully eliminated, particularly in high-risk environments where injuries occur despite engineering or administrative controls.

Relevant Regulation

OSHA’s PPE standards (29 CFR 1910.132) mandate that employers provide appropriate PPE and ensure its proper use.

Common PPE gaps include:

  • Missing or ill-fitting equipment
  • Inconsistent use by employees
  • Worn, damaged, or outdated gear
  • Lack of training on proper use

How to reduce the risk:

  • Conduct hazard assessments to identify required PPE
  • Train employees on correct fit, use, and limitations
  • Enforce consistent use and replace equipment as needed
Even with proper PPE in place, workplaces must also prepare for emergencies by addressing fire prevention and response planning.

3. What Fire Safety Risks Should Employers Watch For?

Fire safety risks may be less frequent than other workplace hazards, but they carry severe consequences, especially in environments involving flammable materials, hot work, or electrical systems.

Relevant Regulation

OSHA standards (29 CFR 1910.157) outline requirements for fire protection, including the maintenance and use of portable fire extinguishers.

  • Conduct regular fire drills and maintain clear, accessible evacuation routes.
  • Ensure fire extinguishers are readily available and that employees are trained in their use.

Common fire hazards include:

  • Improper storage of flammable materials
  • Faulty wiring or overloaded circuits
  • Welding, cutting, or other hot work
  • Blocked exits or poorly maintained extinguishers

How to reduce the risk:

  • Store flammables properly and control ignition sources
  • Maintain fire extinguishers, alarms, and clear exit routes
  • Train employees on evacuation procedures and fire response

Beyond fire hazards, repetitive tasks and poor workstation design can quietly create long-term injury risks.

4. How Do Ergonomic Risks Lead to Workplace Injuries?

Ergonomic risks contribute to some of the most common workplace injuries by placing repeated strain on the body through poor workstation design, manual lifting, or repetitive tasks.

Ergonomics Guidelines

OSHA does not have specific ergonomic regulations, but its ergonomics guidelines provide some best practices for avoiding this workplace safety risk.

Common ergonomic risks include:

  • Repetitive motions and awkward postures
  • Improper workstation or equipment setup
  • Manual lifting without mechanical assistance
  • Limited rest or task rotation

How to reduce the risk:

  • Adjust workstations and tools to support neutral posture
  • Use lifting aids and redesign tasks where possible

As physical demands increase, exposure to electrical hazards also becomes a critical workplace safety concern.

5. What Are the Most Common Electrical Safety Hazards at Work?

Electrical safety hazards such as exposed wiring, improper equipment use, and failure to de-energize systems can lead to shock, burns, fires, and serious injuries across many workplaces.

Electrical Safety Regulations

OSHA’s electrical standards (29 CFR 1910 Subpart S) provide comprehensive guidelines on electrical safety.

Common electrical hazards include:

  • Exposed wiring or damaged equipment
  • Improper use of extension cords
  • Failure to de-energize equipment during maintenance
  • Contact with overhead or live power sources

How to reduce the risk:

  • Inspect electrical equipment regularly and repair issues promptly
  • Follow lockout/tagout procedures during servicing

Chemical exposure presents another high-impact risk that requires strict controls and clear communication.

6. How Can Chemical Hazards Put Employees at Risk?

Chemical hazards put employees at risk when materials are mishandled, mislabeled, or improperly stored, leading to both immediate injuries and long-term health effects.

Chemical Safety Regulations

OSHA’s Hazard Communication Standard (29 CFR 1910.1200) requires employers to inform and train employees about chemical hazards and safety measures.

Common chemical safety gaps include:

  • Missing or outdated Safety Data Sheets (SDSs)
  • Improper labeling or incompatible storage
  • Inadequate ventilation or spill controls
  • Lack of employee training

How to reduce the risk:

  • Maintain accurate chemical inventories and accessible SDSs
  • Store chemicals according to compatibility guidelines
Even with strong hazard controls, rapid response capabilities remain critical when incidents occur.

7. Why Is First Aid Training Important in the Workplace?

First aid training is important because a fast, informed response can significantly reduce the severity of workplace injuries while emergency services are on the way.

First Aid Guidelines

OSHA recommends providing first aid training and equipment, but does not have specific regulations for all industries​.

Common preparedness gaps include:

  • Limited first aid or CPR training
  • Unclear emergency response procedures
  • Inaccessible or poorly stocked first aid kits

How to reduce the risk:

  • Maintain accessible, well-stocked first aid supplies
  • Establish clear emergency response protocols
Preventing injuries also depends on how effectively hazards and near-misses are identified and addressed.

8. Why Do Unreported Hazards Increase Workplace Safety Risk?

Unreported hazards and near-miss incidents increase workplace safety risk by allowing dangerous conditions to persist until a serious injury occurs.

Regulations Surrounding Reporting

OSHA requires employers to report severe injuries and fatalities within specified timeframes (29 CFR 1904.39).

Common reporting challenges include:

  • Complicated or unclear reporting procedures
  • Fear of blame or retaliation
  • Lack of follow-up on reported issues

How to reduce the risk:

  • Provide simple, accessible reporting options
  • Reinforce a no-retaliation safety culture
  • Act quickly on reports and communicate resolutions

Beyond internal processes, controlling access to the workplace also plays a role in employee safety.

9. How Does Building Security Impact Workplace Safety?

Building security impacts workplace safety by controlling access to facilities and reducing the risk of theft, violence, and unauthorized exposure to hazardous areas.

OSHA on Building Security

OSHA does not have specific building security requirements. However, OSHA’s General Duty Clause requires employers to provide a safe workplace, which may include measures to prevent unauthorized access.

Common security gaps include:

  • Unrestricted or unmonitored entry points
  • Inadequate lighting in parking or exterior areas
  • Lack of visitor management procedures

How to reduce the risk:

  • Limit access points and use keycards or badges
  • Improve exterior lighting and surveillance where appropriate
  • Establish clear visitor and after-hours access policies
Employee safety can also be compromised when impairment affects judgment and behavior at work.

10. How Does Substance Abuse Increase Workplace Safety Risk?

Substance abuse increases workplace safety risk by impairing judgment, reaction time, and decision-making, particularly in safety-sensitive roles.

Federal Contractors are Required to Enforce Drug-Free Workplaces

The Drug-Free Workplace Act requires federal contractors and grantees to maintain a drug-free workplace.

Common risk factors include:

  • Impairment from alcohol or drug use
  • Misuse of prescription medications
  • Lack of clear policies or supervisor training

How to reduce the risk:

  • Implement and communicate a drug-free workplace policy
  • Train supervisors to recognize and respond to impairment
  • Offer supportive resources such as employee assistance programs

With these core safety risks addressed, businesses can take a more proactive and structured approach to workplace safety overall.

BBSI and Smarter Workplace Safety

Reducing risks in the workplace requires more than a one-time fix. It takes consistent oversight, informed policies, and a proactive approach across every part of your operation. By addressing these ten safety topics, businesses can protect their employees while strengthening long-term stability. 

For many organizations, partnering with a PEO that understands workplace safety from both a regulatory and practical standpoint can make that process far more manageable. BBSI helps businesses turn safety priorities into sustainable practices that grow with them. Start a conversation with your local BBSI representative today to learn more.

Key Takeaways

Workplace safety risks can arise from everyday hazards, process gaps, and training deficiencies, especially for small and medium-sized businesses. This guide outlines ten of the most common workplace safety risks and explains practical ways employers can reduce injuries, improve compliance awareness, and protect their workforce. It also highlights how a proactive, structured approach to workplace safety supports long-term business stability.

 

Disclaimer: OSHA requirements vary by industry (e.g., general industry vs. construction). The examples in this article reference common OSHA provisions, but additional or different rules may apply depending on your operations. Additionally, the article provides general information and summaries regarding certain OSHA standards for convenience, but for complete requirements, review the cited regulations in full and consult with qualified safety and legal advisors as needed.